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Real-Time Modeling Process Optimization

Automatically Generated Activity Schedule Plus Debottlenecking, Capacity Planning Tool

Break Down Your Manufacturing Processes
Into an Easy-to-Manage Model

  • Accurately simulate your plant to visualize resource constraints
  • Accommodate production variability
  • Maximize production
  • Generate a feasible schedule
  • Test any potential process disturbances

Visualize a Pathway to Higher Production Rates
The power of real-time monitoring allows for:

  • Proper planning for debottlenecking of various resource types
  • Testing of new product introductions
  • Modifications to your process

Not Just a Silo Solution

Real-time scheduling is driven via integrations to your plant floor architecture. Previously integrated activities, such as ‘Prepare Media’, are automatically reflected in the schedule.

If activities are not started, the schedule will be recalculated and optimized to accommodate for the delay.

Benefits

  • Break away from Excel chaos by having an ‘always feasible’ schedule
  • Create an actual pathway to improvement—with confidence in data
  • Accommodate any plant floor issue through the platform’s simple building blocks

Meet the Expert

Daniel Wasser, Ph.D., Industry Consultant

With over 20 years of experience applying real-time data analytics and modeling to chemical and pharmaceutical manufacturing, Dan is an expert at crafting innovative solutions to manufacturing optimization challenges using data analytics, multivariate modeling, and machine learning.

Customer Stories

  • Real-Time Scheduling and Debottlenecking Capabilities Accelerate Biotech Ramp Up

    As this customer’s facility continued to ramp up production, each minute and every resource became increasingly valuable to optimize in a methodical manner. Learn how they improved manually-based schedules and created a plan for better utilization of their existing resources.

    Read the Story

  • End-to-End Planning System Incorporates Strategic Considerations

    Disparate schedules and systems were leading to conflicts, under-utilized whitespace, and ultimately a loss of production. Learn how this customer created a single source of truth for their plant floor schedules, that is updated in real-time and accessible by multiple departments.

    Read the Story

  • International Pharmaceutical R&D and Manufacturing Company Adopts Real-Time Modeling System as Its North Star for Production Scheduling

    This customer realized that a dynamic scheduling tool was not only a nice to have, but instead a must to achieve their capacity goals. Learn how they improved their scheduling and overall production processes.

    Read the Story